OEE that arrives too late
Availability, performance and quality, the three parts of overall equipment effectiveness (OEE), are calculated after the shift instead of during it.
OEE tracking softwareManufacturing software that keeps the line moving when the plan changes.
A material shortage, a quality hold or a slow changeover changes the plan for the whole shift. For manufacturers across Northwest Arkansas, we connect work orders, inventory, the production schedule and line data, and let AI prepare the next step for your approval. Software you own.
EXPLORE A SAMPLE WORKSPACE
Manufacturing
Resequence the line when material runs short, and see OEE and quality exceptions during the shift, not after.
Shift OEE82.9%Availability × speed × quality
Unplanned stops40 min400-minute planned window
First-pass yield98.0%490 / 500 inspected units
Line 2 · OEE breakdown
Completed 400-minute window82.9%Overall equipment
effectiveness
effectiveness
90% × 94% × 98% = 82.9%
22 minMaterial wait
11 minSensor fault
7 minAdjustment
Planned time: 400 min. Runtime: 360 min. Availability: 90%.
Downtime analysis
Material wait · 22 minutes
Material waits account for 55% of recorded downtime. WO-318 is short 120 housings.
- Largest recorded stop
- 22 minutes · Material wait
- Next job risk
- WO-318 · 120 housings short
Sample data · Interactive demoChanges stay in this preview.
This is sample data. Yours would run on the systems you already have.
Talk through your businessWhere the work
gets stuck.
Resequencing on a whiteboard
When one order is on hold, finding the next order that can run on the same line takes a meeting.
Quality holds without context
Exceptions are logged, but the lots, orders and customers they affect are traced by hand.
Shortages found at the line
A work order is scheduled before anyone confirms its materials are on hand.
From the work order
to the finished batch.
- Line views that break OEE into availability, performance and quality during the shift, with the causes of downtime.
- A production sequence that proposes the next runnable order when one is on hold.
- Quality exceptions caught at first-pass inspection, with each batch traced to its orders and lots.
- A material coverage view for each work order.
NWAAI / Your operation
How AI is usedYour team approves the next step.
AI flags the shortage and proposes a new sequence. Your supervisor approves it. In the software we build, only the roles you choose can release a hold.
Review → Approve → Record
LET’S MAKE IT PRACTICALBuilt on what
Built on what
you already run.
Bring one line, one shortage or one report that comes too late. You don’t need a company-wide transformation to start.
Talk through your businessDo we need to replace our ERP or MES?
Usually not. We start with the data your ERP, MES and spreadsheets already hold and build the missing views and connections.
Who sees what?
Access is set by role: operators, supervisors and leadership each see the view that fits their work.
What will our business own?
Once a project is paid in full, the custom code, configuration and documentation we create for you are yours, handed over in accounts you control. Third-party software, hosting and AI services keep their own licenses and costs.